The dana 44 has seen use in chevrolet corvettes and dodge vipers. Some of these service operations require the use of tools. Discussion in early cj5 and cj6 tech started by tripilio, jan, 2020. Youll love what you find whether youre looking for differential components, locking hubs, ring and pinions, ball joints or performance axle components, 4wp has it all. Silicone rubber sealant is used as a gasket material on dana axles, as well as various lubricants.
The one dana 30 that i did, did not have a crush sleeve so shimming of the pinion gear was the same procedure. The distance from the centerline of the ring gear to the button end of the pinion for the model 44 front and rear axle is 2. Dana 44 rear bolt in zj jeep wrangler axle assembly semifloat with dual bolt pattern. The description and specifications contained in this service publication are. Excerpt from the service manual for universal jeep vehicles page 198. Lock other design variations axle series d340, 380p,400p d341, 381p, 401p, 402p, 403p, 451p output shaft splines 16 16 side gear end 16 16 output end 10 34 input shaft splines input end 15 44 diff end 36 36 helical gears 7 pitch 5 pitch drive pinion splines forward axle 10 41. I have an oem service manual for 0306 wrangler and it lists 2 rear axles. Dana 44 info several variations of the dana 44 have been used as the rear axle in jeeps, all of them use a 8. Scout ii dana 44 axles swap onto a cj7 frame fabricated leaf spring hangers. Iron beam model 30, 35, 44, 50, 60, 61, 70, 70hd, and 80 front or rear drive axles. Experience the thrill and ease of tailoring your truck or jeep with our guaranteed lowest prices on all dana 44 30 splines rear replacement axle shafts products at 4wp.
Refer to section of manual covering the type of axle assembly being serviced for procedures on removing the axle shafts. Use with illustrations on pages 3, 4 and 6 to help isolate the problem. Forward axle carrier assembly single speed with diff. All 19801982 chevrolet corvette c3 and manual transmission equipped 19851996 chevrolet corvette c4 had this axle. It also indicates that a small metal tag, located on the housing by the metal tag indicating the gears, would tell you what kind you have. Dana 44 axle parts, gears, and upgrades drivetrain shop. Shift axle to high range so fork is square to axle face. For the brakes just take apart one side and put it back together using the other side as a guide on how it goes together. Dana corporation, spicer axle division, re serves the right to make changes from time to time, without notice or obligations, in specifica tions, descriptions, and illustrations, and to discontinue models or revise designs. In this video, our expert demonstrates the steps youll need to take to start hitting tough terrain with added confidence. Spicer parts are designed, engineered, and manufactured to meet or exceed oe requirements because they are oe parts, ensuring a perfect fit with our full line of industryleading axles. Follow the possible solutions as an aid to system repair.
Dana spicer service manual single speed axle axsm0053 70hd. Jul 10, 2006 dana 44 pictorial build modified tech discussion. To perform this rebuild, you should have a shop manual that lists torque specifications, a full size. It is available in a sixspeed manual or an improved eightspeed automatic. The problem is being some 40 years old, it has no metal tags on the housing. Dana 44 limited slip assembly differentials best dana 44.
The dana 44 axle has been in use since the 1940s and is still a very popular axle today. Mar 24, 2021 yukon gear and axle offers an extensive line of general replacement and high performance axles for passenger car, truck and suv applications. This noise can usually be stopped by torquing the nut 150 to 175 lbft. Dana holding corporation asm0025e 212 axle service manual wheel nut tightening torques wheel nut tightening torques recommended from rims o. The service procedures recommended and described in this service manual are. Dana spicer drive axles service manual pdf download manualslib. A rear transaxle was used starting with the corvette c5. Shop manual dana spicer axle diff and pinion bearing service. I am attempting to adjust the end play in the rear axle, as described on page 20 of the ih truck service manual.
Yukon 4340 chromemoly replacement rear axle for dana 44, 30. New listing g2 axle and gear dana 44 jk non rubicon rear master installation kit 352053. Dana reserves the right to discontinue or to modify its models andor procedures and to change specifications at any time without notice. Download dana axle 2 service manual part 1 download dana axle 2 service manual part 2. This is important at time of assembly as they are to be. Instructions for both are different, never mind getting the correct parts. Dana spicer dana 44 axle shaft assemblies are ultrasonically tested for unparalleled reliability. On dana 30 and dana 44 axles, reinstall the fill plug bolt back onto the differential cover and then tighten it down to 25 ft. This spreader can also be used on the spicer model 44 axl. This axle is referred to as a dana 44 ica or dana 44 irs. Questions regarding this manual should be directed to. Dana spicer dana 44 axle shaft assemblies get genuine performance from genuine spicer.
I have a 1970 international harvester travelall, 1100 d, with a dana 44 rear axle. After removing axle shafts from the rear axle, semi float. Fits jeep wrangler, cherokee and jk nonrubicon rear with dana spicer 44. Factory service manual or even a chiltons or haynes for a vehicle with dana 44s. Bearing kit for jeep jk nonrubicon dana 44 rear differential. Best sellers todays deals prime customer service new releases books. High quality alloys and the latest in heattreating technologies provide a strong axle for offroad, on the street or at the track. Gear type 1 standard single reduction 2 dual range 3 planetary double reduction 4 open 5 helical reduction options c controlled traction d differential lock e high entry single h heavy wall i integral brake l. Brand new dana 44 casting bracketed with zj heavy duty.
The ultimate dana 44 front axle offers many of the upgrades offroaders are looking forin an easytoinstall, boltin solution. Dana corporation makes no warranty or representation with. The place to start, imo, is the factory service manual. Almost all jks all have a dana 44 in the rear and either a dana 35 or dana 44 in the rear. The service procedures recommended and described in this service manual are effective methods for performing service operations. Identifying wranglers and their different axles revolution. Identifies all component parts of the axle including special oem requirements such as yokes or flanges. Axle shaft data plate is located on the axle centerline rear axle top view 4 6 5 1 3 2 7 spicer model part no. I need to replace both wheel seals on the rear axle and the pinion seal.
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